Gasket & Packing Material

ASBESTOS FREE(AF) PERFORMANCE PACKINGS

CHAMPION Style Description PH Temperature Size
0C Bar Bar m/s Bar m/s mm2
CHAMPION STYLE-1
Drylon Dry PTFE Gland Packing 0-14 -2000 to +2800 250 20 10 100 1 3-100
CHAMPION STYLE-2
Neoflon Pure PTFE Gland Packing 0-14 -2100 to +2800 240 50 5 150 1 3-100
CHAMPION STYLE-3
Utraflon™ Pure PTFE Lubricated Gland Packing 0-14 -2000 to +2800 220 20 15 100 2 3-100
CHAMPION STYLE-23
Flurocarb High Tensile PTFE Gland Packing 0-14 -2500 to +3000 350 25 20 250 3 3-100
CHAMPION STYLE-36
Graflon™ PTFE Graphite Gland Packing 0-14 -2120 to +2800 250 25 25 100 3 3-100
CHAMPION STYLE-38
Carbosuper™ High Purity Carbon Gland Packing 1-14 -2000 to +6000 350 75 25 125 2 3-100
CHAMPION STYLE-66
Grafosuper™ Graphite Filament Gland Packing 0-14 -1000 to +6500 350 35 25 100 2 3-100
CHAMPION STYLE-174
Duragold(TM) Impregnated PTFE Impregnated Aramid Gland Packing 3-12 -2000 to +3000 280 25 25 200 2 3-100
CHAMPION STYLE-3000
AF Inorganic Fibre Gland Packing 0-14 Up to 600° C
CHAMPION STYLE-7000
Ceramic Braided Rope 0-14 Up to 1250° C
CHAMPION STYLE-7012
Ceramic Lagging Rope 0-14 Up to 1250° C
CHAMPION STYLE-7056
Ceramic Yarn 0-14 Up to 1250° C
CHAMPION STYLE-7132
Ceramic Cloth 0-14 Up to 1250° C
CHAMPION STYLE-7916
Ceramic Kiln Seal Rope (Metallic) 0-14 -50° C to +1250° C
CHAMPION STYLE-7020
Ceramic Webbing Tape 0-14 Up to 1250° C

ASBESTOS GLAND PACKINGS

STEAM SUPER HEATED STEAM

Style Temperature Service Recommendation
1100 325oC Lubricated and graphited general purpose asbestos packing for Glands for medium pressure conditions conforming to IS Specification 4687 & DGS&D Specification.
1200 350oC Incorporated with white metal wire for low friction and greater mechanical durablility. Suitable for rotary shafts with peripheral speeds upto 550m./ min. Recommended for steam, hot water, weak acids and alkalies.
1300 500oC Brass wire reinforced asbestos yarn packing. Specially suited to high speed rotary and reciprocation shafts even at higher temperature and pressure. Incorporation of Brass wire improves its strength and anti-friction properties. It is recommended for saturated and super heated steam, hot water, air,air, gases, oils, steam, expansion glands, rotary and reciprocating equipments.
1490 325oC Special grade of asbestos DUPLEX BRAID packing suitably lubricated and treated with graphite to withstand caustic liquors, including caustic potash, soda, lime, ammonia and sulphides. An ideal packing for paper mill application. pH 4 - 12.
1800 490oC Non-metalic asbestos lubricated and graphited packing for high pressure saturated super heated steam conforming to IS Specification 4687 & DGS&D Specification.
1850 490oC Same as above, meant for STAINLESS STEEL RODS.
1860 325oC VALVE TWIST : For valve stems, small valva spindles, stuffing boxes and miniature apparatus in full steam. The packing can be twisted to requisite sizes to be fitted in the gland.
1910 540oC A closely brained high content asbestos yarn packing, non-metallic, lubricated with special heat resisting dry lubricant. Specially recommended for high pressure super - heated steam services. Excellent soft packing for valve glands, gauge glass fittings, turbines, boilers and similar applications. Please state when spindle / rod is STAINLESS STEEL.
1916 815oC Braided from high grade asbestos yarn suitably lubricated and reinforced with stainless steel wire. This is an ideal choice for high temperature valve application and is suitable for service with steam, butane and propane gases, oil vapour, furnace oil etc. Please state when spindle/rod is STAINLESS STEEL.
1960 680oC A specially developed braided packing for super sealing jobs made from high grade asbestos fibre yarn reinforced with inconel wire and suitably lubricated. It will function most effectively for super sealing jobs on value stems in power plants & oil refineries. A well recommended packing for control valves at high pressure and temperatures and various other applications. Please specify when rod / spindle is STAINLESS STEEL.

MARINE HYDRAULIC WATER OIL

Style Temperature Service Recommendation
374 -40oC to +150oC DUPLEX BRAIDED fine soft vegetable fibre packing, self lubricated. Each strand of this packing is specially impregnated with additives along with break-in-Iubricant having the property of self lubrication and media repelling action. This packing is best suited to seal glands of pumps, valves handling condensates, demineralised water and for cold and hot hydraulic applications.
376 -40oC to +130oC A special non-graphited soft natural fibre yarn packing impregnated witr first grade lubricant suitable for high speed centrifugal pumps, compressors and refrigerations, cooling water and condensate pumps. Owing to the pliable nature of the material used, this packing permits free motion of the rod.
600 `A` STEAM 280oC An asbestos proofed semi-metallic packing with strips of white metal intermittent layers embedded. Used on steam expansion glands, marine engines, compressors, pumps, winches and hoists. A special high pressure medium temperature packing for ships and ship building industry, suqar mills, etc.
1860 325oC VALVE TWIST : For valve stems, small valva spindles, stuffing boxes and miniature apparatus in full steam. The packing can be twisted to requisite sizes to be fitted in the gland.
1916 815oC Braided from high grade asbestos yarn suitably lubricated and reinforced with stainless steel wire. This is an ideal choice for high temperature valve application and is suitable for service with steam, butane and propane gases, oil vapour, furnace oil etc. Please state when spindle/rod is STAINLESS STEEL.
1960 680oC A specially developed braided packing for super sealing jobs made from high grade asbestos fibre yarn reinforced with inconel wire and suitably lubricated. It will function most effectively for super sealing jobs on value stems in power plants & oil refineries. A well recommended packing for control valves at high pressure and temperatures and various other applications. Please specify when rod / spindle is STAINLESS STEEL.
2222 -40oC to +130oC This is a specially developed lubricated, non-graphited, long venerable fibre braided packing for marine application. It has been further lubricated with low friction dry lubricant to enhance anti-friction property for use in sea water and fresh water application, water wheel shafts or rudder an stern glands.
2224 -40oC to +150oC The most critical parts to seal in a ship are the stern tubes and the rudder posts. With this in mind, a most reliable packing is specially developed from Non-asbestos tough vegetable fibres. The packing is impregnated with lubricants which protect the packing structure. This packing is therefore most suited for use in marine applications against sea water in rudder posts and stern tubes, oils, week alkali solutions and in paper plants.
2300 130oC This packing is manufactured from high tensile strength vegetable fibre thoroughly impregnated with a special lubricant and graphite. Suitable fo fresh and salt water, pen-stock and heavy duty hydraulic applications.
3116 -40oC to +130oC A fine natural fibre braided packing impregnated with lubricants and graphite. Recommended for use on reciprocating and rotary pumps, valve spindles, refrigeration machinery and compressors. The packing presents a smooth surface that will not score shafts or sleeves because the fibre constantly absorbs the liquid being pumped and maintains a soft and pliable running face on the shaft.

HEAT INSULATION SEALING

Product Style Temperature Service Recommendation
CERAMIC Ceramic Yarn/Cloth have proved to be efficient and economical in High Temperature thermal insulation application in different industries including Petrochemicals, Glass, Steel, Metals, Chemicals Plants, Ship Building, Nuclear Power Plants, Extremely High Temperature working in lining industrial furnaces, process heaters, etc.
SPECIAL 500oC Special lagging rope is produced for specific high temperature insulation of packing for Dummy Bar in molten steel castings and such other purposes.
SPECIAL 500oC Special Yarn is produced in different grades to meet with specific requirements of higher temperature insulation.
RUBBERISED CLOTH 122 170oC Asbestos non metallic sheeting proofed with rubber, used for gasket joints, sealing handholes & manholes of boilers, covers of tanks and pressure vessels and applications against air, steam and water. Thickness 1.5 mm and above.
122M 170oC Similar to style 122 but with wire reinforcement.
132 315oC Plain Weave Cloth 3.0 mm thick
150 315oC Plain Weave Cloth 1.6 mm thick
155 315oC Plain Weave Cloth 2.0 mm thick
182 500oC 1.6 mm cloth to DGS&D G/MISC/81/C Special Quality.
186 500oC 3.2 mm cloth to Indian Navy Spec INTC/23 Special Quality.
RUBBERISED TAPE 319 170oC Asbestos tape proofed with rubber for purposes of jointing for manhole and mudhole covers on boilers, tanks and pressure vessels. In coils of 30 meters with thickness upto 6 mm and width 12.5 mm onwards.
319M 170oC Similar to style 319 but with brass-wire reinforcement.
AAA 500oC Special Asbestos Cloth used for Diaphragm in Electrolytic cells and high temperature applications.
ASBESTOS BRAIDED ROPE 1000 350oC Asbestos dry plaited general steam and insulation packing for hot gases, oven, autoclaves, etc., conforming to IS Specification 4687 & DGS&D Specification.
ASBESTOS YARN 1056 315oC 1.5 mm thick is twisted to sizes upto 50 mm Ø. For Dry Heat, caulking between rough or irregular surfaces, Blast Furnace connections, Coke Ovens, Gas Generator etc.
1331 315oC Wire reinforced Asbestos Cloth 1.6 mm thick
1900 650oC This Chrysotile, white dry, high purity, non-metallic, braided packing is used where severe high temperature conditions prevail. Best suited for expansion joints, door ovens, caulking of joints, exhaust pipe wrappings, ductings etc.
ROPE 7000 1250oC Ceramic rope in round/sqare section.
YARN 7012 1250oC Ceramic lagging rope having low density bulk fiber inside and braided on the outside using ceramic yarn.
LAGGING ROPE 7012 1250oC Low density fluffy asbestos fibre filled rope enclosed in a braided mesh cover. Used for insulation of steam pipe lines in power plants an industries in sizes 12 mm Ø to 51 mm Ø in standard coils of 30 meters.
CLOTH 7056 1250oC Ceramic yarn, nominal Ø 1.5mm & above.
ASBESTOS 7132 1250oC Ceramic cloth 3.2 mm thick, 1 m width.
ASBESTOS CLOTH Asbestos cloth is used for thermal insulation in power plants, boiler mattresses, pipe lines, protective clothing and smothering fires. Available in plain or dust suppressed form.

OIL & SOLVENTS ACIDS ALKALIES CHEMICALS

Style Temperature Service Recommendation
1 -200oC to +280oC A super fluorocarbon fibre interbraided packing. This packing is developed for values, mixers, agitators involving application for highly corrosive chemicals, oxygen service, acids and alkalies. Pressure 400 bar, pH 0 - 14.
2 -200oC to +280oC A 100% pure PTFE packing impregnated with a special chemically inert suspensold. A good packing for control valves, pumps handling corrosive gases, ammonia, foodstuffs and pharmaceuticals. It is an ideal packing for sealing dryers, mixers and agitators. Due to high tensile strength of the fibre, this packing is best suited to be used in high pressure valves and reciprocating pump application. Pressure 500 bar, pH 0 - 14.
3 -200oC to +280oC UNIVERSAL APPLICATION : A PTFE fibrous packing having special DUPLEX BRAID to increase dimensional stability, treated with inert high temperature lubricant. This packing is safe, non-toxic and flexible for use on pumps, for concentrated acids, alkalies, oils, solvents and gases. Pressure 350 bar, pH 0 -14.
23 -250oC to +300oC A DUPLEX plaited flexible combination packing having super grade fluoropolymer intimately treated with graphite to enhance lubricity and heat dissipation. This packing is self lubricating, mechanically strong & widely used in chemicals, petrochemicals, power plants, paper, pulp and food industries. Pressure 350 bar, pH 0 - 14.
36 -212oC to +280oC A graphite bonded fluoropolymer fibre packing DUPLEX BRAIDED to improve thermal conductivity and lubricity for maintaining extremely low friction, chemical resistance and reduce maintenance cost. Best suited to valve stems, centrifugal pump, wood pulp, caustics, oils, solvents, acids and strong chemicals. This packing is widely used in Refineries, Petrochemicals & Fertilizer Industries. Pressure 250 bar, pH 0 - 14.
38 -212oC to +280oC An interbraid carbon filament high temperature resistant packing with low friction characteristics for sealing in boiler feed pumps, high temperature high pressure valves, condensate, dryers, against not-oxidising mineral acids, fuel oils, thermic fluids, petroleum products, steam and water. This packing has excellent thermal dissipation and self lubricating properties. Pressure 350 bar, pH 1 - 14.
66 -100oC to +650oC A 100% pure graphite fibre packing treated with special high temperature lubricant to prevent seepage through the packing. This packing is self lubricating. It eliminates shaft wear because of graphite fibre which has low co-efficient of expansion, high heat conductivity and high temperature resistance. A premium service packing to withstand against acids, alkalies, oils, solvents, steam, fuel oil, hot tar pumps and hydrocarbons. It is universally being used by maintenance technicians to seal the most demanding application in values and pumps. Pressure 350 bar, pH 0 - 14.
68 -200oC to +500oC This is a pure expanded graphite packing. It is chemically inert, resilient, compactable, self lubricating packing with low frictional co-efficient and having high thermal conductivity. Pressure 300 bar, pH 0 - 14.

OIL & SOLVENTS ACIDS ALKALIES CHEMICALS

Style Temperature Service Recommendation
23 -250oC to +300oC A DUPLEX plaited flexible combination packing having super grade fluoropolymer intimately treated with graphite to enhance lubricity and heat dissipation. This packing is self lubricating, mechanically strong & widely used in chemicals, petrochemicals, power plants, paper, pulp and food industries. Pressure 350 bar, pH 0 - 14.
172 -200oC to +280oC This is a cross braided combination packing having pure PTFE fibre with special high pressure resistant fibre filament yarn incorporated in it. This packing is most suitable to all fluids and corrosive chemicals. It has exceptionally good dimensional stability, creep resistance and is non toxic. Recommended for dairies, food and pharmaceutical industries, refineries & fertilizer plants. This Packing can withstand high pressure conditions in both rotary and reciprocating application. Pressure 500 bar, pH 2 - 12.
174 -200oC to +300oC An advanced technology packing. A special Duplex Braided construction made from synthetic aramid fibre, as strong as steel, and most flexible. Recommended for pumping granular and viscous fluids, even under high pressure condition. This packing is suitable for solvents, abrasive slurries fuel oil, high pressure dozing pumps alkalies and mild acids. A most effective packing for refinery, high pressure water injection system and as anti extrusion packing. Pressure 280 bar, pH 3 - 12.
176 -200oC to +300oC A high quality combination packing incorporated with graphite / PTFE fibres and special synthetic fibre to give additional reinforcement of sliding surface and heat dissipation property. It is most suited to centrifugal and reciprocating pumps with high pressure and sliding velocity for abrasive media. It resists hot water, oil, gases, greases liquid ammonia and carbamate solution under high pressure conditions. Pressure 500 bar, pH 3 - 12.
1003 -150oC to +300oC A combination packing inter braided with PTFE fibre, chemical resistant fibre and special compound to resist hot concentrated alkalies, organic and dilute acids . A very special low friction packing recommended to be used with high speed pumps, agitators shafts, oils, solvents, ammonia solution, concentrated caustics and Ketones. pH 2 - 12.
1094 -150oC to +300oC UNIVERSAL APPLICATION : High grade asbestos fibre yarn Duplex Braided packing impregnated with special PTFE suspensoid for severe caustic and other corrosive chemicals, solvent, oils and petroleum byproducts & oxygen service. pH 2 - 12.
1603 -150oC to +300oC A combination packing with specially selected fluoropolymer PTFE fibre and chemical resistant inorganic fibre yarn for resisting corrosive medium and concentrated acids. This construction improves the strength and chemical inertness of the packing. This combination packing is further treated with PTFE suspensoid. This packing can be used against acids, chlorine, in valves, pumps having chrome plated or stainless steel shafts. pH 2 - 14.
BELKA A braided form of packing manufactured in size 3, 4 & 5 mm. Sq. or round section in different styles of packing. It is specially designed for use in stuffing boxes, accurate small glands and valves.

MOULDABLE FIBROUS PACKINGS ELECTRICALS

Product Style Temperature Service Recommendation
CABLE YARN 1090 250oC Asbestos yarn for stranding / braiding electrical cables.
MANTLE YARN 1502 Polished asbestos yarn is the standard quality of yarn for use in mantles of incandescent gas lamps.
1700 300oC This is moudable loose packing manufactured out of touch selected High Grade long Asbestos Fibres blended with special lubricant and graphited throughout, of non-metallic composition. Suitable for superheated and High Pressure steam, Gases and Oils. Do not use against stainless steel rods, strong acid & alkalies. Packs of 750 gms.
1710 400oC It is a semi-metallic fibrous packing of asbestos fibre with metal shreds of antifriction white metal blended in the composition with special lubricants and graphited throughout. Recommended for similar use as style 1700, but under excessive high pressure and temperature. The packing has low frictional properties. Avoid using on Brass or soft Bronze rod surfaces. Do not use against stainless steel rods, strong acid & alkalies. Packs of 750 gms.
1715 400oC Long selected Asbestos Fibre specially processed with heat resisting rubber compound which vulcanizes on being heated. For packing grooves in steam cock. Pack of 200 gms.
1720 400oC Long selected Asbestos Fibre processed with rubber compound which does not vulcanize. For stuffing boxes of cocks and valves, water gauges and boiler test cocks. Pack of 200 gms.
1750 SS 500oC For use against STAINLESS STEEL RODS. This is a mouldable loose fibrous asbestos packing blended with special lubricants. For high temperature steam, hot and cold water, air and oil service in values and centrifugal pumps. The loose packing can be tamped into stuffing box and when rammed hard into a gland, it will form a dense homogenous mass which is impervious to high temperature and pressure. It serves best when hardening or disintegration of bonding is objectionable. It remains responsive to gland compression and is easily adjusted by slight additions to overcome leakage if and when additional packing is required. Recommended for duty on worn-out and mal-aligned shafts For best results seal with a ring turn of Champion Style 1850 Braided Packing both at beginning and end to prevent extrusion. Pack of 750 gms.
LISTING TAPE 300oC For insulating traction motor coils and in electrical winding, In 19mm & 25 mm width & 33 meter rolls.
WEBBING TAPES 315oC Metallic and non metallic tapes for electrical cables, switch boxes, drying ovens and heaters; available in variable widths upto 300 mm.
1.6 mm (100 meter rolls), 3.0 mm to 6 mm (50 meter rolls)
SPECIAL 500oC Special Yarn is produced in different grades to meet with specific requirements of higher temperature insulation.